Files
kota-technician-tool/kota_tech/ui/flash_tab.py
T
kkallas 22bd853ecf Technician tool v0.6
Imported from the Google Drive folder 004-technician_tool/v0.6.
2026-09-28 17:31:03 +02:00

399 lines
18 KiB
Python

"""Flash firmware tab: factory image or imported developer builds; App-only by default."""
from __future__ import annotations
import datetime as dt
import tempfile
from pathlib import Path
from PySide6.QtCore import QObject, Qt, QTimer, Signal
from PySide6.QtWidgets import (
QButtonGroup,
QCheckBox,
QFileDialog,
QInputDialog,
QComboBox,
QGroupBox,
QHBoxLayout,
QLabel,
QMessageBox,
QPlainTextEdit,
QProgressBar,
QPushButton,
QRadioButton,
QVBoxLayout,
QWidget,
)
from ..core.session import SESSIONS_DIR
from ..flash.image import FirmwareImage, FirmwareLibrary, ImageError, bundled_images
from ..flash.plan import Mode, build_plan
from ..flash.runner import FlashRunner, Result
from ..serialio.ports import PortInfo, list_serial_ports
BACKUP_DIR = SESSIONS_DIR.parent / "backups"
VERIFY_TIMEOUT_MS = 45_000
HELP = (
"<b>If flashing cannot connect:</b> use a data-capable USB cable directly on the laptop, close "
"other programs using the port, then retry. Last resort (case must be opened): hold <b>BOOT</b>, "
"press and release <b>RESET</b>, release <b>BOOT</b>, and press Start again."
)
class _Bridge(QObject):
step = Signal(int, str)
progress = Signal(int)
output = Signal(str)
done = Signal(object)
class FlashTab(QWidget):
def __init__(self, serial_tab, parent: QWidget | None = None):
super().__init__(parent)
self.serial_tab = serial_tab
self._images: list[FirmwareImage] = []
self._ports: list[PortInfo] = [] # before any signal can call _update()
self._runner: FlashRunner | None = None
self._port: PortInfo | None = None
self._image: FirmwareImage | None = None
# 1. box
box = QGroupBox("1. Sensorbox")
self.port_combo = QComboBox(minimumWidth=360)
refresh = QPushButton("Refresh")
refresh.clicked.connect(self.refresh_ports)
self.box_fw = QLabel(wordWrap=True)
bl = QVBoxLayout(box)
row = QHBoxLayout()
row.addWidget(self.port_combo)
row.addWidget(refresh)
row.addStretch(1)
bl.addLayout(row)
bl.addWidget(self.box_fw)
# 2. firmware
fwbox = QGroupBox("2. Firmware")
self.image_combo = QComboBox(minimumWidth=360)
self.import_btn = QPushButton("Import firmware file...")
self.import_btn.setToolTip("Add a newer build the firmware team sent you (.bin)")
self.import_btn.clicked.connect(self._import)
self.remove_btn = QPushButton("Remove from list")
self.remove_btn.clicked.connect(self._remove)
self.image_info = QLabel(wordWrap=True)
self.image_info.setTextInteractionFlags(Qt.TextInteractionFlag.TextSelectableByMouse)
fl = QVBoxLayout(fwbox)
fl.addWidget(self.image_combo)
brow = QHBoxLayout()
brow.addWidget(self.import_btn)
brow.addWidget(self.remove_btn)
brow.addStretch(1)
fl.addLayout(brow)
fl.addWidget(self.image_info)
self._library = FirmwareLibrary()
self._reference: FirmwareImage | None = None
self._problems: list[str] = []
# 3. mode
modebox = QGroupBox("3. What to write")
self.rb_app = QRadioButton("App only (recommended for repairs)")
self.rb_full = QRadioButton("Full factory image (new or completely wiped boards)")
self.mode_group = QButtonGroup(self)
self.mode_group.addButton(self.rb_app)
self.mode_group.addButton(self.rb_full)
self.rb_app.setChecked(True)
app_note = QLabel("Replaces the firmware only. Keeps the Matter pairing, the OTA registration and the "
"settings stored on the box.", wordWrap=True)
full_note = QLabel("Writes everything like the factory. <b>Erases the Matter pairing and the OTA "
"registration</b> - the box must be paired again afterwards.", wordWrap=True)
for n in (app_note, full_note):
n.setContentsMargins(24, 0, 0, 6)
n.setStyleSheet("color:#555")
self.confirm_full = QCheckBox("I understand the pairing and OTA registration will be erased")
self.backup = QCheckBox("Back up the box's complete flash first (8 MB, about 3 minutes)")
ml = QVBoxLayout(modebox)
for w in (self.rb_app, app_note, self.rb_full, full_note, self.confirm_full, self.backup):
ml.addWidget(w)
# 4. run
runbox = QGroupBox("4. Flash")
self.plan_label = QLabel(wordWrap=True)
self.start_btn = QPushButton("Start flashing")
self.start_btn.setMinimumHeight(36)
self.start_btn.clicked.connect(self._start)
self.step_label = QLabel()
self.bar = QProgressBar()
self.result = QLabel(wordWrap=True)
self.result.setMargin(8)
self.result.setTextFormat(Qt.TextFormat.RichText)
self.details_btn = QPushButton("Show esptool output")
self.details_btn.setCheckable(True)
self.output = QPlainTextEdit(readOnly=True)
self.output.setVisible(False)
self.details_btn.toggled.connect(self.output.setVisible)
rl = QVBoxLayout(runbox)
for w in (self.plan_label, self.start_btn, self.step_label, self.bar, self.result, self.details_btn, self.output):
rl.addWidget(w)
help_lbl = QLabel(HELP, wordWrap=True)
help_lbl.setStyleSheet("color:#555")
rl.addWidget(help_lbl)
rl.addStretch(1) # keep the run column packed at the top
left = QVBoxLayout()
for w in (box, fwbox, modebox):
left.addWidget(w)
left.addStretch(1)
lay = QHBoxLayout(self)
lay.addLayout(left, 1)
lay.addWidget(runbox, 1)
self._bridge = _Bridge()
self._bridge.step.connect(self._on_step)
self._bridge.progress.connect(self.bar.setValue)
self._bridge.output.connect(self.output.appendPlainText)
self._bridge.done.connect(self._on_done)
self._verify_timer = QTimer(self, interval=500)
self._verify_timer.timeout.connect(self._check_verify)
for sig in (self.rb_app.toggled, self.confirm_full.toggled, self.backup.toggled):
sig.connect(self._update)
self.rb_full.toggled.connect(lambda on: self.backup.setChecked(on)) # backup default on for Full
self.image_combo.currentIndexChanged.connect(self._update)
self.port_combo.currentIndexChanged.connect(self._update)
self._load_images()
self.refresh_ports()
self._show_result("", None)
# ------------------------------------------------------------ setup
def _load_images(self, select_sha: str | None = None) -> None:
self._problems = []
try:
bundled = bundled_images()
except ImageError as exc:
bundled = []
self._problems.append(f"bundled image: {exc}")
factory = [i for i in bundled if not i.is_developer]
self._reference = factory[0] if factory else None
dev, problems = self._library.images(self._reference)
dev += [i for i in bundled if i.is_developer]
self._problems += problems
# Newest developer builds first, then the factory image.
dev.sort(key=lambda i: i.app.built_at or dt.datetime.min, reverse=True)
self._images = dev + factory
self.image_combo.blockSignals(True)
self.image_combo.clear()
for img in self._images:
self.image_combo.addItem(img.label())
if not self._images:
self.image_combo.addItem("No firmware image available - import one")
idx = next((i for i, im in enumerate(self._images) if im.sha256 == select_sha), None)
if idx is None:
idx = len(dev) if factory else 0 # default: the factory image
self.image_combo.setCurrentIndex(idx)
self.image_combo.blockSignals(False)
self._update()
def _import(self) -> None:
path, _ = QFileDialog.getOpenFileName(self, "Import firmware from the firmware team", str(Path.home()),
"Firmware (*.bin);;All files (*)")
if not path:
return
built_by, ok = QInputDialog.getText(self, "Who built this firmware?",
"Name of the developer who built this image (shown next to it):")
if not ok:
return
try:
img = self._library.import_file(Path(path), self._reference, built_by=built_by)
except (ImageError, OSError) as exc:
QMessageBox.warning(self, "Cannot use this file", f"This file cannot be flashed:\n\n{exc}")
return
self._load_images(select_sha=img.sha256)
kind = "complete image" if img.kind == "merged" else "app only"
QMessageBox.information(
self, "Firmware imported",
f"{img.name}\nbuild {img.app.elf_sha[:9]}, {kind}\n\nFile fingerprint (SHA-256):\n{img.sha256}\n\n"
"Compare it with the fingerprint the firmware team sent you before flashing.")
def _remove(self) -> None:
img = self._selected_image()
if img and img.is_developer and QMessageBox.question(
self, "Remove firmware", f"Remove {img.name} from this computer?") == QMessageBox.StandardButton.Yes:
self._library.remove(img.sha256)
self._load_images()
def refresh_ports(self) -> None:
current = self.port_combo.currentData()
self._ports = list_serial_ports()
self.port_combo.clear()
for p in self._ports:
self.port_combo.addItem(p.label, p.device)
if not self._ports:
self.port_combo.addItem("No sensorbox found - check USB cable and power switch", None)
self.port_combo.setCurrentIndex(max(self.port_combo.findData(current), 0))
self._update()
def showEvent(self, event): # noqa: N802 - refresh when the tab is opened
self.refresh_ports()
super().showEvent(event)
# ------------------------------------------------------------ state
def _selected_image(self) -> FirmwareImage | None:
i = self.image_combo.currentIndex()
return self._images[i] if 0 <= i < len(self._images) else None
def _selected_port(self) -> PortInfo | None:
dev = self.port_combo.currentData()
return next((p for p in self._ports if p.device == dev), None)
def _update(self) -> None:
img = self._selected_image()
info = ""
if img:
a = img.app
origin = ("<b>Factory image</b> (bundled with the tool)" if not img.is_developer else
"<b style='color:#c77c02'>Developer build</b> - only flash builds you received "
"from the firmware team")
kind = "complete image (bootloader + layout + app)" if img.kind == "merged" else "app only"
info = (f"{origin}<br>{a.project} {a.version}, built {a.built}, ESP-IDF {a.idf}, {kind}<br>"
f"<small>build {a.elf_sha[:9]} &middot; file SHA-256 {img.sha256[:16]}... "
f"&middot; checksum OK</small>" + (f"<br><small>{img.notes}</small>" if img.notes else ""))
if self._problems:
info += ("<br><span style='color:#b03a2e'><b>Not offered:</b> "
+ "; ".join(self._problems) + "</span>")
self.image_info.setText(info)
self.remove_btn.setEnabled(bool(img and img.is_developer) and self._runner is None)
# An app-only file has no bootloader/layout: Full mode is impossible.
full_ok = bool(img and img.kind == "merged")
self.rb_full.setEnabled(full_ok and self._runner is None)
if not full_ok and self.rb_full.isChecked():
self.rb_app.setChecked(True)
self.box_fw.setText(self._box_text(img))
self.confirm_full.setVisible(self.rb_full.isChecked())
ok = bool(img and self._selected_port() and self._runner is None
and (self.rb_app.isChecked() or self.confirm_full.isChecked()))
self.start_btn.setEnabled(ok)
if img and self._selected_port():
mode = Mode.APP_ONLY if self.rb_app.isChecked() else Mode.FULL
steps = ["Back up the complete flash (~3 min)"] if self.backup.isChecked() else []
if mode == Mode.APP_ONLY:
steps += ["Check the box has the same partition layout", "Write the firmware app (~20 s)"]
else:
steps += ["Write the complete factory image (~25 s)"]
steps += ["Restart the box and verify the new firmware boots"]
self.plan_label.setText("<b>Plan:</b><ol>" + "".join(f"<li>{s}</li>" for s in steps) + "</ol>")
else:
self.plan_label.setText("Select a sensorbox and a firmware image.")
def _box_text(self, img: FirmwareImage | None) -> str:
fw = self.serial_tab.engine.firmware
if not fw.elf_sha:
return "Firmware on the box: unknown - connect in the Serial monitor and press Reset & capture to see it."
msg = f"Box currently runs: {fw.describe()}" + (f", built {fw.built}" if fw.built else "")
if not img:
return msg
if fw.elf_sha.startswith(img.app.elf_sha[:9]) or img.app.elf_sha.startswith(fw.elf_sha):
return msg + "<br><i>It already has this firmware. Re-flash only if you suspect the firmware is damaged.</i>"
box_built, img_built = _parse_built(fw.built), img.app.built_at
if box_built and img_built and img_built > box_built:
return msg + f"<br><b style='color:#2e6da4'>The selected firmware is newer (built {img.app.built}).</b>"
if box_built and img_built and img_built < box_built:
return msg + ("<br><b style='color:#c77c02'>The selected firmware is OLDER than the box's (the box was "
"probably updated over OTA). The box updates itself again once online.</b>")
return msg + "<br><b style='color:#c77c02'>The box runs a different build.</b>"
# ------------------------------------------------------------ flash
def _start(self) -> None:
img, port = self._selected_image(), self._selected_port()
if not img or not port:
return
mode = Mode.APP_ONLY if self.rb_app.isChecked() else Mode.FULL
what = ("the firmware app (pairing and settings are kept)" if mode == Mode.APP_ONLY
else "the COMPLETE factory image (pairing and OTA registration are erased)")
if QMessageBox.question(self, "Flash firmware",
f"Write {what}\n\nImage: {img.name}\nBox: {port.label}\n\n"
"Keep the box powered and the USB cable connected until it finishes.",
QMessageBox.StandardButton.Ok | QMessageBox.StandardButton.Cancel
) != QMessageBox.StandardButton.Ok:
return
backup_to = None
if self.backup.isChecked():
BACKUP_DIR.mkdir(parents=True, exist_ok=True)
stamp = dt.datetime.now().strftime("%Y%m%d_%H%M%S")
backup_to = BACKUP_DIR / f"{(port.mac or port.device).replace(':', '')}_{stamp}.bin"
plan = build_plan(img, mode, port.device, Path(tempfile.mkdtemp(prefix="kota_flash_")), backup_to)
self._port, self._image = port, img
self.serial_tab.release_port() # esptool needs the port exclusively
self.output.clear()
self.output.appendPlainText("\n".join(plan.summary()))
self._show_result("", None)
self._runner = FlashRunner(plan, self._bridge.step.emit, self._bridge.progress.emit,
self._bridge.output.emit, self._bridge.done.emit)
self._set_busy(True)
self._runner.start()
def _set_busy(self, busy: bool) -> None:
for w in (self.port_combo, self.image_combo, self.rb_app, self.backup, self.confirm_full, self.import_btn):
w.setEnabled(not busy)
self._update()
def _on_step(self, i: int, title: str) -> None:
n = len(self._runner.plan.steps) if self._runner else 0
self.step_label.setText(f"Step {i + 1} of {n + 1}: {title}")
def _on_done(self, res: Result) -> None:
self._runner = None
if not res.ok:
self._set_busy(False)
self.step_label.setText("Stopped.")
hint = f"<p>{res.hint}</p>" if res.hint else ""
self._show_result(f"<b>Flashing failed.</b> {res.message}{hint}", "error")
self.details_btn.setChecked(True)
return
self.step_label.setText("Final step: restarting the box and checking which firmware it boots...")
self.bar.setValue(0)
self._show_result("Firmware written. Waiting for the box to start...", "info")
self.serial_tab.connect_port(self._port, capture=True)
self._verify_ms = 0
self._verify_timer.start()
def _check_verify(self) -> None:
self._verify_ms += self._verify_timer.interval()
self.bar.setValue(min(100, int(100 * self._verify_ms / VERIFY_TIMEOUT_MS)))
fw = self.serial_tab.engine.firmware
want = self._image.app.elf_sha[:9]
done = fw.elf_sha is not None and fw.elf_sha.startswith(want)
if done or self._verify_ms >= VERIFY_TIMEOUT_MS:
self._verify_timer.stop()
self._set_busy(False)
self.bar.setValue(100)
if done:
self.step_label.setText("Done.")
self._show_result(f"<b>Success.</b> The box boots the new firmware (build {want}). "
"Check the Diagnosis panel in the Serial monitor.", "ok")
else:
seen = fw.elf_sha[:9] if fw.elf_sha else "no boot seen"
self._show_result(f"<b>Written, but not verified.</b> Expected build {want}, saw: {seen}. "
"Open the Serial monitor and press Reset & capture.", "warning")
def _show_result(self, html: str, kind: str | None) -> None:
colours = {"ok": ("#2e9e44", "#e3f4e7"), "info": ("#2e6da4", "#e3edf7"),
"warning": ("#c77c02", "#fdf0d6"), "error": ("#d9534f", "#f9e0df")}
self.result.setVisible(bool(html))
if html:
border, bg = colours[kind or "info"]
self.result.setStyleSheet(f"QLabel {{ border:2px solid {border}; background:{bg}; border-radius:6px; }}")
self.result.setText(html)
def _parse_built(s: str | None) -> dt.datetime | None:
"""'Jun 29 2026 11:03:32' (app_init "Compile time") -> datetime."""
if not s:
return None
try:
return dt.datetime.strptime(" ".join(s.split()), "%b %d %Y %H:%M:%S")
except ValueError:
return None