kkallasandClaude Opus 5.5
0d21c5c205
Some files had been saved with CRLF on Windows, so a one-line change showed as a whole-file diff. .gitattributes now stores text as LF (.bat stays CRLF for cmd, .command/.sh LF for macOS). Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
1000 lines
47 KiB
Python
1000 lines
47 KiB
Python
"""Diagnostics engine: parsed log lines -> findings, milestones, LED, verdict.
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Line-level knowledge lives in rules.toml. This module adds what a single
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line cannot express:
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* boot tracking (ROM banner, reset reason, uptime drops when the banner
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was missed) and classification of why the previous boot ended;
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* the status-LED model (Status::set_status / set_status_conditional);
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* crash capture (panic / ESP_ERROR_CHECK output);
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* root-cause grouping via `explained_by` chains;
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* the structured "KOTA:" lines of firmware 1.0.16+ (diag/kota.py): exact
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status/LED, restart reasons, I2C/SD/RTC/Matter/mic self-report and the
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60 s health line, plus error IDs ("[E-SD-03]") looked up in
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error_ids.csv. Older firmware is still diagnosed from message text.
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Findings are session-wide (a reboot loop must keep its cause visible);
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milestones and the LED are per boot.
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"""
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from __future__ import annotations
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import re
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import tomllib
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from collections import Counter, deque
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from dataclasses import dataclass, field
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from enum import IntEnum
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from pathlib import Path
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from ..core.logline import LineKind, LogLine
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from . import kota
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from .firmware import FirmwareInfo
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RULES_PATH = Path(__file__).with_name("rules.toml")
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_MAC_LINE = re.compile(r"Device MAC address: ([0-9A-Fa-f]{2}(?::[0-9A-Fa-f]{2}){5})")
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class Severity(IntEnum):
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IGNORE = -1
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INFO = 1
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WARNING = 2
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ERROR = 3
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CRITICAL = 4
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@property
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def label(self) -> str:
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return self.name.capitalize()
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# name -> (label, swatch colour)
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LED = {
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"UNKNOWN": ("Unknown", "#888888"),
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"OFF": ("Off", "#444444"),
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"GREEN": ("Green", "#2e9e44"),
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"PURPLE": ("Purple", "#8e44ad"),
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"RED": ("Red", "#d64541"),
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"BLUE": ("Blue", "#2f6fd6"),
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"CYAN": ("Cyan", "#1fc8d8"),
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"YELLOW": ("Yellow", "#e6c229"),
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"ORANGE": ("Orange", "#f08c1a"),
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"WHITE": ("White", "#f4f4f4"),
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}
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# (id, label, optional) - optional milestones are listed only once reached.
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MILESTONES = [
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("rom_boot", "Board booted", False),
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("app_started", "Firmware started", False),
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("sd_mounted", "SD card mounted", False),
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("env_loaded", "ENV.TXT read (InfluxDB settings)", False),
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("matter_started", "Matter started", True),
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("matter_commissioned", "Paired in Matter", True),
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("local_wifi_mode", "Local Wi-Fi mode (SSID from SD card)", True),
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("i2c_ok", "All sensors answer on the I2C bus", True),
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("sensors_ready", "All sensors started", False),
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("wifi_connected", "Connected to Wi-Fi", False),
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("time_synced", "Clock set from the Internet", False),
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("clock_verified", "Clock keeps time (RTC verified)", True),
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("data_uploaded", "Data uploaded to InfluxDB", False),
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("ota_registered", "Registered for firmware updates", False),
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("ota_checked", "Checked for firmware updates", False),
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("ota_update_started", "Firmware update started", True),
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("ota_update_done", "Firmware update installed", True),
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("ota_update_accepted", "Updated firmware accepted", True),
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]
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# Findings that stop start-up; a crash/reboot right after them is their effect.
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_INIT_FAILURES = [
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"rtc.init_failed", "sensor.init_failed", "sd.card_fail", "sd.mount_fail",
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"sd.env_open_fail", "influx.env_missing", "influx.init_fail",
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"kota.i2c_stuck", "kota.sensor_missing", "kota.rtc_read_failed", "kota.sd_unmounted",
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]
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_NETWORK_ROOTS = [
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"influx.buffer_fail", "ota.check_failed", "net.dns_fail",
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"matter.not_commissioned", "wifi.disconnected",
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]
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# Printed by the brown-out handler without a timestamp ("E BOD: ..."); on the
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# ESP32-S3 the ROM then reports RTC_SW_SYS_RST, not a brown-out reset.
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_BROWNOUT = "Brownout detector was triggered"
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_RESET_BY_TOOL_WINDOW_S = 5.0
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_SHORT_BOOT_MS = 60_000
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class _Fmt(dict):
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def __missing__(self, key: str) -> str:
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return "?"
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def _fmt(s: str, groups: dict[str, str]) -> str:
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return s.format_map(_Fmt(groups)) if s else s
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@dataclass(frozen=True)
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class Rule:
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id: str
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pattern: re.Pattern[str] | None # None: raised from KOTA: fields
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severity: Severity
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title: str = ""
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meaning: str = ""
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actions: tuple[str, ...] = ()
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explained_by: tuple[str, ...] = ()
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milestone: str | None = None
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clears: tuple[str, ...] = ()
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led: str | None = None
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led_from: str | None = None
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split_by: str | None = None
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min_count: int = 1
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min_uptime_ms: int = 0
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def load_rules(path: Path = RULES_PATH) -> list[Rule]:
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data = tomllib.loads(path.read_text(encoding="utf-8"))
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rules = []
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for r in data["rule"]:
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rules.append(Rule(
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id=r["id"],
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pattern=re.compile(r["pattern"]) if "pattern" in r else None,
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severity=Severity[r["severity"].upper()],
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title=r.get("title", ""),
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meaning=r.get("meaning", ""),
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actions=tuple(r.get("actions", ())),
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explained_by=tuple(r.get("explained_by", ())),
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milestone=r.get("milestone"),
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clears=tuple(r.get("clears", ())),
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led=r.get("led"),
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led_from=r.get("led_from"),
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split_by=r.get("split_by"),
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min_count=int(r.get("min_count", 1)),
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min_uptime_ms=int(r.get("min_uptime_ms", 0)),
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))
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_validate(rules)
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return rules
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def _validate(rules: list[Rule]) -> None:
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ids = [r.id for r in rules]
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dupes = [i for i, n in Counter(ids).items() if n > 1]
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if dupes:
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raise ValueError(f"duplicate rule ids: {dupes}")
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known = set(ids)
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for r in rules:
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for ref in (*r.explained_by, *r.clears):
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# status.* / reboot.* findings are created by the engine itself.
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if ref not in known and not ref.startswith(("status.", "reboot.")):
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raise ValueError(f"{r.id}: unknown rule id {ref!r}")
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for colour in (r.led, r.led_from):
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if colour and colour not in LED:
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raise ValueError(f"{r.id}: unknown LED colour {colour!r}")
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if r.severity != Severity.IGNORE and not r.title:
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raise ValueError(f"{r.id}: visible rule needs a title")
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@dataclass
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class Finding:
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key: str # rule id, or "rule id:split value"
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rule_id: str
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severity: Severity
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title: str
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meaning: str
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actions: tuple[str, ...]
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explained_by: tuple[str, ...] = ()
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min_count: int = 1
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count: int = 0
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first_uptime_ms: int | None = None
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last_uptime_ms: int | None = None
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last_seen: float = 0.0
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boot: int = 0
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resolved: bool = False
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resolved_by: str | None = None
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evidence: deque[str] = field(default_factory=lambda: deque(maxlen=3))
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error_ids: dict[str, str] = field(default_factory=dict) # "E-SD-03" -> technician action
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@property
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def active(self) -> bool:
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return self.count >= self.min_count and not self.resolved
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def seen_text(self) -> str:
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"""'Seen 3x, first at 2.9 s after start, last at 61.2 s' (panel and service note)."""
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s = f"Seen {self.count}x"
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if self.first_uptime_ms is not None:
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first = f"{self.first_uptime_ms / 1000:.1f}"
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s += f", first at {first} s after start"
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last = f"{self.last_uptime_ms / 1000:.1f}" if self.last_uptime_ms is not None else first
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if self.count > 1 and last != first:
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s += f", last at {last} s"
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if self.resolved and self.resolved_by:
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s += f" - resolved ({self.resolved_by})"
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return s
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@dataclass
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class BootRecord:
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index: int
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host_time: float
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explicit: bool # ROM banner seen (vs. inferred)
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reset_reason: str | None = None
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tool_reset: bool = False
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last_uptime_ms: int = 0
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saw_log: bool = False
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led_at_end: str | None = None
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panic_lines: list[str] = field(default_factory=list)
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brownout: bool = False # "E BOD: Brownout detector was triggered" before the restart
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recent_errors: deque[str] = field(default_factory=lambda: deque(maxlen=5))
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intentional_restart: bool = False # factory reset / setup-mode toggle
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# KOTA: lines (firmware 1.0.16+)
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kota: dict[str, LogLine] = field(default_factory=dict) # last line per record
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last_restart: str | None = None # "boot ... last_restart=" (why the previous boot ended)
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restart_reason: str | None = None # "restart reason=" printed just before this boot ended
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previous_status: tuple[str, int] | None = None # "led previous_boot status= code="
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mode: str | None = None # matter | wifi | provisioning
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@dataclass
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class RootCause:
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finding: Finding
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consequences: list[Finding]
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@property
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def severity(self) -> Severity:
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return max([self.finding.severity, *(c.severity for c in self.consequences)])
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@dataclass
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class Report:
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verdict: str
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verdict_severity: Severity | None # None = healthy / nothing found
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led: str
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led_reason: str
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firmware: FirmwareInfo
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milestones: list[tuple[str, str, int | None]] # (id, label, uptime_ms)
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roots: list[RootCause]
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earlier: list[Finding] # seen only in previous boots
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resolved: list[Finding]
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boots: list[BootRecord]
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lines: int
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mid_run: bool # no boot seen yet
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technician: list[str] = field(default_factory=list) # guided-check answers
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led_pattern: str = "" # "2 pulses", "solid", ... (exact when from a KOTA led line)
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led_meaning: str = ""
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led_exact: bool = False # reported by the box itself
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box: list[tuple[str, str, str]] = field(default_factory=list) # (topic, text, ok|warn|bad|info)
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matter_qr: str | None = None
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matter_manual: str | None = None
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def led_text(self) -> str:
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t = LED[self.led][0] + (f", {self.led_pattern}" if self.led_pattern else "")
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return t + (f" = {self.led_meaning}" if self.led_meaning else "")
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def to_text(self) -> str:
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out = [f"VERDICT: {self.verdict}",
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f"Expected status LED: {self.led_text()}"
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+ (f" (last change: {self.led_reason})" if self.led_reason else ""),
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f"Firmware: {self.firmware.describe()}",
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f"Boots seen: {max(len(self.boots) - (0 if self.boots and self.boots[0].explicit else 1), 0)}"]
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if self.box:
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out += ["", "Box self-report (KOTA lines):"]
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out += [f" {topic}: {text}" for topic, text, _ in self.box]
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out += ["", "Milestones (current boot):"]
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for _, label, t in self.milestones:
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out.append(f" [{'x' if t is not None else ' '}] {label}"
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+ (f" @ {t / 1000:.1f} s" if t is not None else ""))
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out.append("")
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out.append("Findings:" if self.roots else "Findings: none")
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for rc in self.roots:
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out += _finding_text(rc.finding, " ")
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for c in rc.consequences:
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out.append(" consequence:")
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out += _finding_text(c, " ")
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if self.earlier:
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out.append("")
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out.append("Seen in earlier boots only:")
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for f in self.earlier:
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out.append(f" - [{f.severity.label}] {f.title} (x{f.count})")
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if self.resolved:
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out.append("")
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out.append("Resolved during this session:")
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for f in self.resolved:
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out.append(f" - {f.title}" + (f" (by: {f.resolved_by})" if f.resolved_by else ""))
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if self.technician:
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out.append("")
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out.append("Technician checks:")
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out += [f" - {t}" for t in self.technician]
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return "\n".join(out)
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def _finding_text(f: Finding, ind: str) -> list[str]:
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lines = [f"{ind}- [{f.severity.label}] {f.title} (x{f.count})", f"{ind} {f.meaning}"]
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lines += [f"{ind} {i}. {a}" for i, a in enumerate(f.actions, 1)]
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for eid, action in f.error_ids.items():
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lines.append(f"{ind} error {eid}" + (f": {action}" if action else ""))
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if f.evidence:
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lines.append(f"{ind} log: {f.evidence[-1]}")
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return lines
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class DiagnosticsEngine:
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def __init__(self, rules: list[Rule] | None = None):
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self.rules = rules if rules is not None else load_rules()
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self._rule_by_id = {r.id: r for r in self.rules}
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self._pattern_rules = [r for r in self.rules if r.pattern is not None]
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self.error_ids = kota.load_error_ids()
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self.reset()
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# ---------------------------------------------------------------- API
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def reset(self) -> None:
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self.findings: dict[str, Finding] = {}
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self.boots: list[BootRecord] = [BootRecord(0, 0.0, explicit=False)]
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self.milestones: dict[str, int] = {}
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self.led = "UNKNOWN"
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self.led_reason = ""
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self.firmware = FirmwareInfo()
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self.lines = 0
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self._tool_reset_at: float | None = None
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self._panic_tail = 0 # RAW lines after a panic line to keep
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self.technician: list[str] = []
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self.mac: str | None = None # from "ID: Device MAC address: ..." at boot
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self.matter_advert: str | None = None # "Advertise commission parameter vendorID=..." line
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self.matter_qr: str | None = None # "KOTA: matter ... qr=MT:..."
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self.matter_manual: str | None = None
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self.kota_seen = False # firmware prints KOTA: lines
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self._reset_led_state()
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def _reset_led_state(self) -> None:
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self.led_pattern = ""
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self.led_exact = False # a KOTA led line was seen this boot
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self.status: tuple[str, int] | None = None
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@property
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def boot(self) -> BootRecord:
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return self.boots[-1]
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def feed(self, line: LogLine) -> None:
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self.lines += 1
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text = line.text
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if line.kind == LineKind.HOST:
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if "reset issued by tool" in text:
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self._tool_reset_at = line.host_time
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return
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if _BROWNOUT in text:
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self.boot.brownout = True
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if line.kind == LineKind.BOOT:
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self._new_boot(line.host_time, explicit=True)
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self.milestones["rom_boot"] = 0
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return
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if line.kind == LineKind.RESET:
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self.boot.reset_reason = line.reset_reason
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if line.reset_reason and "POWERON" in line.reset_reason:
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self.led, self.led_reason = "OFF", "power-on - firmware not started yet"
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return
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if line.kind in (LineKind.LOG, LineKind.KOTA) and line.uptime_ms is not None:
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b = self.boot
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# Uptime jumped back to a fresh-boot value: the ROM banner was
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# missed (port reconnect, capture started late).
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if b.saw_log and line.uptime_ms + 3000 < b.last_uptime_ms and line.uptime_ms < 10_000:
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self._new_boot(line.host_time, explicit=False)
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b = self.boot
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b.saw_log = True
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b.last_uptime_ms = max(b.last_uptime_ms, line.uptime_ms)
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if line.kind == LineKind.PANIC:
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self._on_panic(line)
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elif self._panic_tail and line.kind == LineKind.RAW:
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self.boot.panic_lines.append(text)
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self._panic_tail -= 1
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self._crash_finding().evidence.append(text)
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if line.kind == LineKind.KOTA:
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self._on_kota(line)
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return
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self.firmware.observe(text)
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if m := _MAC_LINE.search(text):
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self.mac = m.group(1).upper()
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if "Advertise commission parameter" in text:
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self.matter_advert = text
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matched = False
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hit: list[Finding] = []
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rule_text = line.match_text
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for rule in self._pattern_rules:
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m = rule.pattern.search(rule_text)
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if not m:
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continue
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matched = True
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if rule.min_uptime_ms and (line.uptime_ms or 0) < rule.min_uptime_ms:
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continue
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groups = {k: v for k, v in m.groupdict().items() if v is not None}
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if rule.milestone and rule.milestone not in self.milestones:
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self.milestones[rule.milestone] = line.uptime_ms or 0
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# The box's own "KOTA: led" lines are exact; message rules only guess.
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if rule.led and not self.led_exact:
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self._set_led(rule.led, rule.led_from, text)
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for cid in rule.clears:
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for f in self.findings.values():
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if f.rule_id == cid and not f.resolved:
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f.resolved = True
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f.resolved_by = rule.milestone or rule.id
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if rule.id in ("sys.factory_reset",) or "Short press:" in text:
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self.boot.intentional_restart = True
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if rule.severity != Severity.IGNORE:
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hit.append(self._hit(rule, groups, line))
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self._stateful(line)
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if line.error_id:
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info = self.error_ids.get(line.error_id)
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for f in hit:
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f.error_ids[line.error_id] = info.action if info else ""
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if not matched:
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self._hit_error_id(line, info)
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if line.level == "E":
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self.boot.recent_errors.append(text)
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if not matched and line.tag and not line.error_id:
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self._hit_other(line)
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def report(self) -> Report:
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all_f = list(self.findings.values()) + self._reboot_findings()
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cur = self.boot.index
|
|
active = [f for f in all_f if f.active]
|
|
current = [f for f in active if f.boot == cur]
|
|
earlier = [f for f in active if f not in current]
|
|
resolved = [f for f in all_f if f.resolved and f.count >= f.min_count]
|
|
roots = _group(current)
|
|
# Worst consequence first, then the root's own severity, then order seen.
|
|
roots.sort(key=lambda rc: (-rc.severity, -rc.finding.severity, rc.finding.first_uptime_ms or 0))
|
|
|
|
mid_run = (not any(b.explicit or "i2c" in b.kota or "boot" in b.kota for b in self.boots)
|
|
and self.boot.index == 0)
|
|
if self.lines == 0:
|
|
verdict, vsev = "Waiting for data from the sensorbox...", None
|
|
elif roots and roots[0].severity >= Severity.WARNING:
|
|
vsev = roots[0].severity
|
|
prefix = "Problem" if vsev >= Severity.ERROR else "Attention"
|
|
verdict = f"{prefix}: {roots[0].finding.title}"
|
|
elif "data_uploaded" in self.milestones:
|
|
verdict, vsev = "Healthy: data is reaching InfluxDB", None
|
|
else:
|
|
verdict, vsev = "No problems found so far", None
|
|
if mid_run and self.lines:
|
|
verdict += " (connected mid-run - press Reset & capture for a full check)"
|
|
|
|
ms = [(mid, label, self.milestones.get(mid)) for mid, label, optional in MILESTONES
|
|
if not optional or mid in self.milestones]
|
|
# Reached milestones in the order they happened, then the pending ones.
|
|
ms.sort(key=lambda m: (m[2] is None, m[2] or 0))
|
|
pattern = self.led_pattern
|
|
return Report(verdict, vsev, self.led, self.led_reason, self.firmware, ms, roots,
|
|
earlier, resolved, list(self.boots), self.lines, mid_run, list(self.technician),
|
|
led_pattern=pattern, led_meaning=kota.led_meaning(self.led, pattern) if pattern else "",
|
|
led_exact=self.led_exact, box=self._box_summary(),
|
|
matter_qr=self.matter_qr, matter_manual=self.matter_manual)
|
|
|
|
def add_confirmed(self, key: str, severity: Severity, title: str, meaning: str,
|
|
actions: tuple[str, ...]) -> Finding:
|
|
"""A finding established by a guided check (technician answer + log)."""
|
|
f = self.findings.get(key)
|
|
if f is None:
|
|
f = self.findings[key] = Finding(key, key, severity, title, meaning, tuple(actions))
|
|
f.count += 1
|
|
f.boot = self.boot.index
|
|
f.resolved = False
|
|
f.evidence.append("confirmed by the technician during a guided check")
|
|
return f
|
|
|
|
def note_technician(self, text: str) -> None:
|
|
self.technician.append(text)
|
|
|
|
# ------------------------------------------------------------ internals
|
|
def _new_boot(self, host_time: float, explicit: bool) -> None:
|
|
prev = self.boot
|
|
# An inferred boot right after a banner-started boot is the same boot.
|
|
if not explicit and prev.explicit and not prev.saw_log:
|
|
return
|
|
prev.led_at_end = self.led
|
|
b = BootRecord(prev.index + 1, host_time, explicit)
|
|
if self._tool_reset_at is not None and host_time - self._tool_reset_at <= _RESET_BY_TOOL_WINDOW_S:
|
|
b.tool_reset = True
|
|
self._tool_reset_at = None
|
|
self.boots.append(b)
|
|
self.milestones = {}
|
|
# The WS2812 latches its colour through a software reset until
|
|
# Status::init() rewrites it; only a power-on turns it dark.
|
|
self.led_reason = "restarting - LED keeps its last colour until the firmware starts"
|
|
self.firmware = FirmwareInfo()
|
|
self._panic_tail = 0
|
|
self._reset_led_state()
|
|
|
|
def _set_led(self, colour: str, led_from: str | None, text: str) -> None:
|
|
if led_from and self.led != led_from:
|
|
return
|
|
self.led = colour
|
|
self.led_reason = text
|
|
|
|
def _hit(self, rule: Rule, groups: dict[str, str], line: LogLine) -> None:
|
|
key = rule.id
|
|
if rule.split_by and rule.split_by in groups:
|
|
key = f"{rule.id}:{groups[rule.split_by]}"
|
|
f = self.findings.get(key)
|
|
if f is None:
|
|
f = self.findings[key] = Finding(
|
|
key, rule.id, rule.severity, _fmt(rule.title, groups), _fmt(rule.meaning, groups),
|
|
tuple(_fmt(a, groups) for a in rule.actions), rule.explained_by, rule.min_count)
|
|
self._touch(f, line)
|
|
return f
|
|
|
|
def _touch(self, f: Finding, line: LogLine) -> None:
|
|
f.count += 1
|
|
# Uptime restarts every boot, so "first seen" is per current boot.
|
|
if f.first_uptime_ms is None or f.boot != self.boot.index:
|
|
f.first_uptime_ms = line.uptime_ms
|
|
f.last_uptime_ms = line.uptime_ms
|
|
f.last_seen = line.host_time
|
|
f.boot = self.boot.index
|
|
f.evidence.append(line.text)
|
|
if f.resolved:
|
|
f.resolved, f.resolved_by = False, None # problem came back
|
|
|
|
def _custom(self, key: str, severity: Severity, title: str, meaning: str,
|
|
actions: tuple[str, ...], explained_by: tuple[str, ...] = ()) -> Finding:
|
|
f = self.findings.get(key)
|
|
if f is None:
|
|
f = self.findings[key] = Finding(key, key, severity, title, meaning, actions, explained_by)
|
|
return f
|
|
|
|
def _hit_other(self, line: LogLine) -> None:
|
|
f = self._custom(
|
|
f"other.{line.tag}", Severity.INFO, f"Unrecognised error messages from {line.tag}",
|
|
"These errors are not in the rule set yet; they may be harmless.",
|
|
("If the box misbehaves, save the session log and send it to the firmware team.",))
|
|
self._touch(f, line)
|
|
|
|
def _crash_finding(self) -> Finding:
|
|
return self._custom(
|
|
"sys.crash", Severity.CRITICAL, "Firmware stopped with an error and restarts",
|
|
"The firmware hit a fatal error. The error printed just before it is the real cause.",
|
|
("See the grouped cause; otherwise save the session log for the firmware team.",),
|
|
tuple(_INIT_FAILURES) + ("reboot.brownout",))
|
|
|
|
def _on_panic(self, line: LogLine) -> None:
|
|
b = self.boot
|
|
if len(b.panic_lines) < 8:
|
|
b.panic_lines.append(line.text)
|
|
self._panic_tail = 4 # file/func/expression lines follow ESP_ERROR_CHECK
|
|
f = self._crash_finding()
|
|
if f.count == 0 and b.recent_errors:
|
|
f.meaning += f" Last error before it: {b.recent_errors[-1]}"
|
|
self._touch(f, line)
|
|
|
|
def _stateful(self, line: LogLine) -> None:
|
|
# RTC set by SNTP but reads "uninitialized" again later: the chip
|
|
# does not keep time (crystal/module fault), not just a flat cell.
|
|
synced = self.milestones.get("time_synced")
|
|
if (synced is not None and line.uptime_ms is not None
|
|
and line.uptime_ms > synced + 10_000
|
|
and "RTC is uninitialized" in line.text):
|
|
f = self._custom(
|
|
"rtc.lost_after_sync", Severity.ERROR,
|
|
"Clock stops again after being set from the Internet",
|
|
"The clock was set from the Internet but stopped running shortly after. The RTC module or its crystal is faulty.",
|
|
("Replace the RTC module (inside the case).",))
|
|
self._touch(f, line)
|
|
|
|
# ------------------------------------------------------- KOTA: lines
|
|
def _on_kota(self, line: LogLine) -> None:
|
|
self.kota_seen = True
|
|
rec, f = line.record or "", line.fields
|
|
# A second boot line in one boot: the ROM banner and the uptime drop
|
|
# were both missed (e.g. capture started with a gap).
|
|
if rec == "boot" and "boot" in self.boot.kota:
|
|
self._new_boot(line.host_time, explicit=False)
|
|
key = f"{rec}.verify" if rec == "rtc" and "verify" in line.words else rec
|
|
self.boot.kota[key] = line
|
|
handler = getattr(self, f"_kota_{rec}", None)
|
|
if handler is not None:
|
|
handler(line, f)
|
|
|
|
def _raise(self, rule_id: str, line: LogLine, groups: dict[str, str] | None = None) -> Finding:
|
|
"""Raise a rules.toml finding from parsed KOTA fields (no pattern matching)."""
|
|
return self._hit(self._rule_by_id[rule_id], groups or {}, line)
|
|
|
|
def _resolve(self, rule_id: str, by: str, key: str | None = None) -> None:
|
|
for f in self.findings.values():
|
|
if f.rule_id == rule_id and (key is None or f.key == key) and not f.resolved:
|
|
f.resolved, f.resolved_by = True, by
|
|
|
|
def _milestone(self, mid: str, line: LogLine) -> None:
|
|
if mid not in self.milestones:
|
|
self.milestones[mid] = line.uptime_ms or 0
|
|
|
|
def _kota_boot(self, line: LogLine, f: dict[str, str]) -> None:
|
|
b = self.boot
|
|
self.firmware.observe_kota(f)
|
|
mac = f.get("mac", "")
|
|
if re.fullmatch(r"[0-9A-Fa-f]{12}", mac):
|
|
self.mac = ":".join(mac[i:i + 2] for i in range(0, 12, 2)).upper()
|
|
b.reset_reason = b.reset_reason or f.get("reset")
|
|
b.last_restart = f.get("last_restart")
|
|
b.mode = f.get("mode")
|
|
self._milestone("app_started", line)
|
|
|
|
def _kota_restart(self, line: LogLine, f: dict[str, str]) -> None:
|
|
reason = f.get("reason", "")
|
|
self.boot.restart_reason = reason
|
|
if reason in kota.INTENTIONAL_RESTARTS:
|
|
self.boot.intentional_restart = True
|
|
|
|
def _kota_i2c(self, line: LogLine, f: dict[str, str]) -> None:
|
|
if f.get("bus") == "stuck":
|
|
self._raise("kota.i2c_stuck", line, {"sda": f.get("SDA", "?"), "scl": f.get("SCL", "?")})
|
|
return
|
|
self._resolve("kota.i2c_stuck", "I2C bus free again")
|
|
missing = False
|
|
for addr, value in f.items():
|
|
if not addr.startswith("0x") or value == "?":
|
|
continue
|
|
name = value.removesuffix("(missing)")
|
|
if value.endswith("(missing)"):
|
|
missing = True
|
|
self._raise("kota.sensor_missing", line, {"sensor": name, "addr": addr})
|
|
else:
|
|
self._resolve("kota.sensor_missing", f"{name} found on I2C", f"kota.sensor_missing:{name}")
|
|
if not missing:
|
|
self._milestone("i2c_ok", line)
|
|
|
|
def _kota_rtc(self, line: LogLine, f: dict[str, str]) -> None:
|
|
if "verify" in line.words:
|
|
if f.get("ok") == "1":
|
|
self._milestone("clock_verified", line)
|
|
self._resolve("kota.rtc_not_ticking", "clock verified")
|
|
else:
|
|
self._raise("kota.rtc_not_ticking", line,
|
|
{"running": f.get("running", "?"), "delta": f.get("delta", "no reading")})
|
|
elif "read_failed" in line.words:
|
|
self._raise("kota.rtc_read_failed", line, {"err": f.get("err", "?")})
|
|
elif f.get("running") == "0":
|
|
self._raise("kota.rtc_stopped", line, {"time": f.get("time", "?")})
|
|
elif f.get("running") == "1":
|
|
self._resolve("kota.rtc_read_failed", "clock answers")
|
|
self._resolve("kota.rtc_stopped", "clock running")
|
|
|
|
def _kota_sd(self, line: LogLine, f: dict[str, str]) -> None:
|
|
if f.get("mounted") == "0":
|
|
self._raise("kota.sd_unmounted", line, {"err": f.get("err", "card missing or unreadable")})
|
|
return
|
|
self._milestone("sd_mounted", line)
|
|
self._resolve("kota.sd_unmounted", "SD card mounted")
|
|
keys = {k for k in f.get("env_keys", "").split(",") if k and k != "-"}
|
|
missing = [k for k in ("INFLUX_URL", "INFLUX_TOKEN") if k not in keys]
|
|
for k in missing:
|
|
self._raise("influx.env_missing", line, {"key": k})
|
|
if not missing:
|
|
self._milestone("env_loaded", line)
|
|
if f.get("fs") and f["fs"] != "FAT32":
|
|
self._raise("kota.sd_not_fat32", line, {"fs": f["fs"]})
|
|
free = kota.parse_size_gb(f.get("free", ""))
|
|
if free is not None and free < 0.1:
|
|
self._raise("kota.sd_full", line, {"free": f["free"]})
|
|
lines = f.get("buffer_lines", "0")
|
|
if lines.isdigit() and int(lines) > 500:
|
|
self._raise("kota.buffer_backlog", line, {"lines": lines})
|
|
|
|
def _kota_matter(self, line: LogLine, f: dict[str, str]) -> None:
|
|
if f.get("qr", "-").startswith("MT:"):
|
|
self.matter_qr = f["qr"]
|
|
if f.get("manual", "-") != "-":
|
|
self.matter_manual = f["manual"]
|
|
fabrics = f.get("fabrics", "")
|
|
if fabrics == "0":
|
|
self._raise("matter.not_commissioned", line)
|
|
elif fabrics.isdigit():
|
|
self._milestone("matter_commissioned", line)
|
|
self._resolve("matter.not_commissioned", "paired in Matter")
|
|
|
|
def _kota_mic(self, line: LogLine, f: dict[str, str]) -> None:
|
|
if f.get("enabled") == "0":
|
|
self._raise("mic.disabled", line)
|
|
elif f.get("enabled") == "1":
|
|
self._resolve("mic.disabled", "microphone switched on")
|
|
|
|
def _kota_status(self, line: LogLine, f: dict[str, str]) -> None:
|
|
w = line.words
|
|
new = w[w.index("->") + 1] if "->" in w and w.index("->") + 1 < len(w) else (w[-1] if w else "")
|
|
code = int(f["code"]) if f.get("code", "").isdigit() else 0
|
|
self._apply_status(new, code, line, f.get("reason", ""))
|
|
|
|
def _apply_status(self, status: str, code: int, line: LogLine, reason: str) -> None:
|
|
self.status = (status, code)
|
|
if not self.led_exact:
|
|
self.led, self.led_pattern = kota.led_for_status(status, code)
|
|
self.led_reason = f"status {status}" + (f" code={code}" if code else "") + (
|
|
f", reason: {reason}" if reason else "")
|
|
sf = kota.status_finding(status, code)
|
|
key = sf[0] if sf else None
|
|
for fd in self.findings.values():
|
|
if fd.rule_id.startswith("status.") and fd.key != key and not fd.resolved:
|
|
fd.resolved, fd.resolved_by = True, f"status -> {status}"
|
|
if sf:
|
|
key, sev, title, meaning, actions, expl = sf
|
|
fd = self._custom(key, Severity[sev.upper()], title, meaning, actions, expl)
|
|
self._touch(fd, line)
|
|
|
|
def _kota_led(self, line: LogLine, f: dict[str, str]) -> None:
|
|
if "previous_boot" in line.words:
|
|
code = f.get("code", "0")
|
|
self.boot.previous_status = (f.get("status", "?"), int(code) if code.isdigit() else 0)
|
|
return
|
|
if "restart_flash" in line.words:
|
|
return
|
|
colour = kota.LED_COLOURS.get(f.get("color", ""))
|
|
if colour is None:
|
|
return
|
|
pattern = kota.pattern_text(f)
|
|
self.led, self.led_pattern, self.led_exact = ("OFF", "", True) if pattern == "off" else (colour, pattern, True)
|
|
if not self.led_reason or self.status is None:
|
|
self.led_reason = "reported by the box"
|
|
|
|
def _kota_health(self, line: LogLine, f: dict[str, str]) -> None:
|
|
up = kota.parse_seconds(f.get("up", "")) or 0
|
|
status = f.get("status", "")
|
|
# Connected mid-run: the health line is the first exact status we get.
|
|
if status and (self.status is None or self.status[0] != status):
|
|
self._apply_status(status, 0, line, "from the health report")
|
|
mode = self.boot.mode
|
|
wifi = f.get("wifi")
|
|
rssi = int(f["rssi"]) if f.get("rssi", "").lstrip("-").isdigit() else None
|
|
if wifi == "connected":
|
|
self._milestone("wifi_connected", line)
|
|
self._resolve("kota.wifi_down", "Wi-Fi connected")
|
|
if rssi is not None and rssi < -75:
|
|
self._raise("kota.weak_wifi", line, {"rssi": str(rssi)})
|
|
elif rssi is not None:
|
|
self._resolve("kota.weak_wifi", "signal OK")
|
|
elif wifi == "disconnected" and mode != "provisioning":
|
|
self._raise("kota.wifi_down", line)
|
|
if f.get("time_valid") == "1":
|
|
self._milestone("time_synced", line)
|
|
self._resolve("kota.time_invalid", "time valid")
|
|
elif f.get("time_valid") == "0" and up >= 120:
|
|
self._raise("kota.time_invalid", line)
|
|
if f.get("sd") == "missing":
|
|
self._raise("kota.sd_unmounted", line, {"err": "reported missing by the health check"})
|
|
last = f.get("last_upload", "never")
|
|
if last != "never":
|
|
self._milestone("data_uploaded", line)
|
|
self._resolve("kota.no_upload", "data uploaded")
|
|
elif wifi == "connected" and up >= 300:
|
|
self._raise("kota.no_upload", line)
|
|
heap = f.get("heap", "")
|
|
if heap.isdigit() and int(heap) < 20_000:
|
|
self._raise("kota.low_heap", line, {"heap": heap})
|
|
ota = f.get("ota")
|
|
if ota == "registered":
|
|
self._milestone("ota_registered", line)
|
|
self._resolve("kota.ota_unregistered", "registered")
|
|
elif ota == "unregistered" and wifi == "connected" and mode != "provisioning":
|
|
self._raise("kota.ota_unregistered", line)
|
|
|
|
def _hit_error_id(self, line: LogLine, info: kota.ErrorId | None) -> None:
|
|
eid = line.error_id or "?"
|
|
msg = (line.message or "").strip()
|
|
msg = msg if len(msg) <= 90 else msg[:87] + "..."
|
|
if info:
|
|
sev = Severity.WARNING if info.severity == "warning" else Severity.ERROR
|
|
f = self._custom(f"eid.{eid}", sev, f"{info.module_name}: {msg}",
|
|
f"The firmware reported error {eid} ({info.module_name}).",
|
|
(info.action, "If it repeats, save the session log for the firmware team."))
|
|
f.rule_id = f"eid.{info.module}"
|
|
f.error_ids[eid] = info.action
|
|
else:
|
|
f = self._custom(f"eid.{eid}", Severity.WARNING, f"Error {eid}: {msg}",
|
|
"This error ID is not in the tool's error table (newer firmware?).",
|
|
("Save the session log and send it to the firmware team.",))
|
|
self._touch(f, line)
|
|
|
|
def _box_summary(self) -> list[tuple[str, str, str]]:
|
|
"""What the box reported about itself in this boot (KOTA lines), for the panel."""
|
|
k = self.boot.kota
|
|
out: list[tuple[str, str, str]] = []
|
|
if ln := k.get("boot"):
|
|
f = ln.fields
|
|
lr = f.get("last_restart", "none")
|
|
bad = kota.restart_finding(lr) is not None
|
|
out.append(("Boot", f"v{f.get('fw', '?')} build {f.get('build', '?')}, mode {f.get('mode', '?')}, "
|
|
f"reset {f.get('reset', '?')}, last restart: {lr}", "warn" if bad else "ok"))
|
|
if ps := self.boot.previous_status:
|
|
if ps[0] != "OK":
|
|
out.append(("Before restart", f"status {ps[0]}" + (f" code={ps[1]}" if ps[1] else ""), "warn"))
|
|
if ln := k.get("i2c"):
|
|
f = ln.fields
|
|
if f.get("bus") == "stuck":
|
|
out.append(("I2C", f"bus stuck (SDA={f.get('SDA')}, SCL={f.get('SCL')})", "bad"))
|
|
else:
|
|
devs = [(v.removesuffix("(missing)"), v.endswith("(missing)"))
|
|
for a, v in f.items() if a.startswith("0x") and v != "?"]
|
|
miss = [n for n, m in devs if m]
|
|
text = ("missing: " + ", ".join(miss) + "; " if miss else "") + "found: " + (
|
|
", ".join(n for n, m in devs if not m) or "none")
|
|
out.append(("I2C", text, "bad" if miss else "ok"))
|
|
if ln := k.get("sd"):
|
|
f = ln.fields
|
|
if f.get("mounted") == "0":
|
|
out.append(("SD card", "not mounted" + (f" ({f['err']})" if f.get("err") else ""), "bad"))
|
|
else:
|
|
keys = f.get("env_keys", "-")
|
|
ok = "INFLUX_URL" in keys and "INFLUX_TOKEN" in keys
|
|
out.append(("SD card", f"{f.get('type', '?')} {f.get('size', '?')} {f.get('fs', '?')}, "
|
|
f"{f.get('free', '?')} free, ENV keys: {keys}, buffered: {f.get('buffer_lines', '?')}",
|
|
"ok" if ok else "bad"))
|
|
rtc, verify = k.get("rtc"), k.get("rtc.verify")
|
|
if rtc or verify:
|
|
parts, state = [], "ok"
|
|
if rtc:
|
|
if "read_failed" in rtc.words:
|
|
parts.append(f"read failed ({rtc.fields.get('err', '?')})")
|
|
state = "bad"
|
|
else:
|
|
running = rtc.fields.get("running") == "1"
|
|
parts.append(("running" if running else "STOPPED") + f", time {rtc.fields.get('time', '?')}")
|
|
state = "ok" if running else "warn"
|
|
if verify:
|
|
ok = verify.fields.get("ok") == "1"
|
|
parts.append("verified ticking" if ok else "NOT keeping time")
|
|
state = state if ok else "bad"
|
|
out.append(("Clock (RTC)", "; ".join(parts), state))
|
|
if ln := k.get("matter"):
|
|
f = ln.fields
|
|
fabrics = f.get("fabrics", "?")
|
|
out.append(("Matter", f"{'paired' if fabrics not in ('0', '?') else 'NOT paired'} (fabrics {fabrics}), "
|
|
f"pairing window {f.get('window', '?')}", "ok" if fabrics not in ("0", "?") else "warn"))
|
|
if ln := k.get("mic"):
|
|
on = ln.fields.get("enabled") == "1"
|
|
out.append(("Microphone", "on" if on else "switched OFF (switch on the back)", "ok" if on else "info"))
|
|
if ln := k.get("health"):
|
|
f = ln.fields
|
|
wifi = f.get("wifi", "?")
|
|
text = (f"up {f.get('up', '?')}, status {f.get('status', '?')}, Wi-Fi {wifi}"
|
|
+ (f" ({f.get('rssi')} dBm)" if wifi == "connected" else "")
|
|
+ f", time {'OK' if f.get('time_valid') == '1' else 'NOT set'}, SD {f.get('sd', '?')}, "
|
|
f"buffer {f.get('buffer', '?')}, heap {f.get('heap', '?')}, last upload {f.get('last_upload', '?')}"
|
|
+ ("" if f.get("last_upload") == "never" else " ago") + f", OTA {f.get('ota', '?')}")
|
|
good = f.get("status") == "OK" and wifi == "connected" and f.get("last_upload") != "never"
|
|
out.append(("Health", text, "ok" if good else "warn"))
|
|
return out
|
|
|
|
# ------------------------------------------------------------ reboots
|
|
def _reboot_findings(self) -> list[Finding]:
|
|
"""Classify why each earlier boot ended (needs the next boot's reset reason)."""
|
|
out: list[Finding] = []
|
|
short_unexpected: list[BootRecord] = []
|
|
cur = self.boot
|
|
# The box keeps its status across a restart ("led previous_boot"): if
|
|
# it was in an error state right before the latest restart (often the
|
|
# technician's Reset & capture), that state is worth showing.
|
|
if cur.previous_status and cur.previous_status[0] not in ("OK", "UPDATING", "SELF_CHECK"):
|
|
sf = kota.status_finding(*cur.previous_status)
|
|
st, code = cur.previous_status
|
|
# Only informative once the box reports OK again in this boot.
|
|
sev = Severity.INFO if self.status and self.status[0] == "OK" else Severity.WARNING
|
|
f = Finding("boot.previous_status", "boot.previous_status", sev,
|
|
f"Before the last restart: {sf[2] if sf else st}",
|
|
"The box remembers its status across a restart. Right before the latest restart it was in "
|
|
f"state {st}" + (f" code={code}" if code else "") + ". "
|
|
+ (sf[3] if sf else "") + " Check whether the problem comes back in this boot.",
|
|
sf[4] if sf else ())
|
|
f.count, f.boot, f.last_seen = 1, cur.index, cur.host_time
|
|
f.evidence.append(f"led previous_boot status={st} code={code}")
|
|
out.append(f)
|
|
for prev, nxt in zip(self.boots, self.boots[1:]):
|
|
if not prev.saw_log and prev.index == 0:
|
|
continue # nothing captured before the first boot
|
|
reason = nxt.reset_reason or "unknown"
|
|
if nxt.tool_reset or prev.intentional_restart:
|
|
continue
|
|
# Firmware 1.0.16+ records why it restarted itself.
|
|
last = nxt.last_restart or prev.restart_reason
|
|
if last in kota.INTENTIONAL_RESTARTS:
|
|
continue
|
|
key, sev, title, meaning, actions, expl = None, Severity.INFO, "", "", (), ()
|
|
rf = kota.restart_finding(last) if last else None
|
|
if prev.brownout or "BROWN" in reason or last == "brownout":
|
|
# A crash right after a brown-out is its effect, not a firmware bug.
|
|
key, sev, title = "reboot.brownout", Severity.CRITICAL, "Power supply voltage drops (brown-out)"
|
|
meaning = ("The supply voltage fell too low and the chip reset itself - typically when the "
|
|
"Wi-Fi/Bluetooth radio starts. The box cannot run like this.")
|
|
actions = ("Switch the box's power switch ON - USB from a laptop alone may not be enough.",
|
|
"Check the power supply, cable and connectors; try another supply.",
|
|
"If it persists on a good supply: the board's power circuit is faulty.")
|
|
elif rf and not (last == "panic" and prev.panic_lines):
|
|
sev_name, title, meaning, actions = rf
|
|
sev = Severity[sev_name.upper()]
|
|
key = {"status_watchdog": "reboot.status_watchdog", "panic": "reboot.crash",
|
|
"brownout": "reboot.brownout", "task_wdt": "reboot.watchdog", "int_wdt": "reboot.watchdog",
|
|
"wdt": "reboot.watchdog"}.get(last, f"reboot.{last}")
|
|
if nxt.previous_status and nxt.previous_status[0] != "OK":
|
|
st, code = nxt.previous_status
|
|
meaning += f" Before the restart the box was in state {st}" + (f" code={code}" if code else "") + "."
|
|
if last == "status_watchdog":
|
|
expl = tuple(_INIT_FAILURES) + kota._SENSOR_ROOTS + ("status.error", "sys.out_of_resources")
|
|
elif last == "status_oom_watchdog":
|
|
expl = ("sys.out_of_resources",)
|
|
elif rf:
|
|
pass # panic with captured crash output: covered by sys.crash
|
|
elif "USB_UART_CHIP_RESET" in reason:
|
|
key, title = "reboot.usb", "Box was reset over USB"
|
|
meaning = "The board was reset through its USB port (a flashing tool, a serial program, or this tool in an earlier session)."
|
|
elif "POWERON" in reason:
|
|
key, title = "reboot.power", "Box was switched off and on"
|
|
meaning = "Power was interrupted (power switch, cable or supply)."
|
|
actions = ("If nobody switched it off: check the power supply and cable.",)
|
|
elif "WDT" in reason:
|
|
key, sev, title = "reboot.watchdog", Severity.ERROR, "Firmware froze and was restarted by the watchdog"
|
|
meaning = "The firmware stopped responding; the hardware watchdog restarted it."
|
|
actions = ("Save the session log for the firmware team.",)
|
|
elif prev.panic_lines:
|
|
pass # covered by sys.crash
|
|
elif (not nxt.last_restart and prev.led_at_end in ("PURPLE", "RED")
|
|
and prev.last_uptime_ms >= 140_000): # older firmware: no restart record
|
|
key, title = "reboot.status_watchdog", "Box restarted itself after 2.5 minutes of errors"
|
|
meaning = "By design the firmware restarts when it stays in an error state (purple/red) for 150 s."
|
|
actions = ("Fix the grouped cause; the restarts stop by themselves.",)
|
|
expl = tuple(_NETWORK_ROOTS) + ("sys.out_of_resources",)
|
|
else:
|
|
key, sev, title = "reboot.unexpected", Severity.WARNING, "Unexpected restart"
|
|
meaning = f"The firmware restarted (reset reason {reason})."
|
|
actions = ("Watch whether it repeats; save the session log for the firmware team.",)
|
|
if key:
|
|
out.append(self._reboot_finding(key, sev, title, meaning, actions, expl, nxt))
|
|
if prev.last_uptime_ms < _SHORT_BOOT_MS and "POWERON" not in reason:
|
|
short_unexpected.append(prev)
|
|
if len(short_unexpected) >= 2:
|
|
avg = sum(b.last_uptime_ms for b in short_unexpected) / len(short_unexpected) / 1000
|
|
f = self._reboot_finding(
|
|
"reboot.loop", Severity.CRITICAL, "Reboot loop",
|
|
f"The box restarted {len(short_unexpected)} times, about every {avg:.0f} s. "
|
|
"The error printed just before each restart is the cause.",
|
|
("Fix the grouped cause below.",), tuple(_INIT_FAILURES) + ("reboot.brownout",), self.boot)
|
|
f.count = len(short_unexpected)
|
|
out.append(f)
|
|
# One finding per cause, counting how often it happened.
|
|
merged: dict[str, Finding] = {}
|
|
for f in out:
|
|
if f.key in merged:
|
|
merged[f.key].count += f.count
|
|
merged[f.key].evidence.extend(f.evidence)
|
|
else:
|
|
merged[f.key] = f
|
|
return list(merged.values())
|
|
|
|
def _reboot_finding(self, key, sev, title, meaning, actions, expl, boot: BootRecord) -> Finding:
|
|
f = Finding(key, key, sev, title, meaning, actions, expl)
|
|
f.count, f.boot, f.last_seen = 1, self.boot.index, boot.host_time
|
|
if boot.reset_reason:
|
|
f.evidence.append(f"reset reason: {boot.reset_reason}")
|
|
return f
|
|
|
|
|
|
def _group(findings: list[Finding]) -> list[RootCause]:
|
|
"""Attach each finding to the root of its explained_by chain."""
|
|
by_rule: dict[str, list[Finding]] = {}
|
|
for f in findings:
|
|
by_rule.setdefault(f.rule_id, []).append(f)
|
|
|
|
def parent(f: Finding) -> Finding | None:
|
|
for rid in f.explained_by:
|
|
if by_rule.get(rid):
|
|
return by_rule[rid][0]
|
|
return None
|
|
|
|
def root(f: Finding) -> Finding:
|
|
seen = {f.key}
|
|
while (p := parent(f)) is not None and p.key not in seen:
|
|
seen.add(p.key)
|
|
f = p
|
|
return f
|
|
|
|
roots: dict[str, RootCause] = {}
|
|
for f in findings:
|
|
r = root(f)
|
|
rc = roots.setdefault(r.key, RootCause(r, []))
|
|
if r is not f:
|
|
rc.consequences.append(f)
|
|
for rc in roots.values():
|
|
rc.consequences.sort(key=lambda c: (-c.severity, c.first_uptime_ms or 0))
|
|
return list(roots.values())
|