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Technician tool v0.5

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Imported from the Google Drive folder 004-technician_tool/v0.5.
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kkallas committed 2026-09-26 18:30:51 +02:00
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commit f5b32e1554
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+2036 -442
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kota_tech/flash/image.py
+185 -51
View File
@@ -1,18 +1,26 @@
"""Official firmware images: validation and layout.
"""Firmware images: validation, integrity and layout.
Only images listed in firmware/firmware.toml with a matching SHA-256 are
offered for flashing: boxes normally get new firmware over OTA, so the tool
only ever writes the official factory image.
Two origins:
* factory - bundled with the tool (firmware/firmware.toml), SHA-256 locked;
* developer - a newer build the firmware team sends to technicians,
imported into a per-user library (~/KotaTechnicianTool/firmware).
Two kinds:
* merged - bootloader at 0x0 + partition table + app (like new_system.bin);
App-only or Full flashing;
* app - the application binary only (build/kota-sensorboard.bin);
App-only flashing, laid out like the factory image.
The factory image is a merged ESP32-S3 image (bootloader at 0x0, partition
table at 0x8000, app at ota_0). App-only flashing takes the app out of it
and writes it to ota_0; the layout comes from the image's own partition
table, not from constants.
Every image is checked structurally (ESP32-S3, kota-sensorboard app
descriptor, segment checksum and the appended SHA-256) so a truncated or
corrupted file is refused before anything is written.
"""
from __future__ import annotations
import datetime as dt
import hashlib
import json
import shutil
import struct
import tomllib
from dataclasses import dataclass
@@ -20,6 +28,8 @@ from pathlib import Path
FIRMWARE_DIR = Path(__file__).resolve().parents[2] / "firmware"
MANIFEST = FIRMWARE_DIR / "firmware.toml"
LIBRARY_DIR = Path.home() / "KotaTechnicianTool" / "firmware"
LIBRARY_INDEX = "library.json"
PT_OFFSET = 0x8000
PT_SIZE = 0xC00
@@ -27,6 +37,8 @@ ESP32S3_CHIP_ID = 9
IMAGE_MAGIC = 0xE9
APP_DESC_MAGIC = 0xABCD5432
FLASH_SIZES = {0: "1MB", 1: "2MB", 2: "4MB", 3: "8MB", 4: "16MB", 5: "32MB"}
_MONTHS = {m: i for i, m in enumerate(
["Jan", "Feb", "Mar", "Apr", "May", "Jun", "Jul", "Aug", "Sep", "Oct", "Nov", "Dec"], 1)}
class ImageError(ValueError):
@@ -46,9 +58,18 @@ class Partition:
class AppInfo:
project: str
version: str
built: str
built: str # "Jun 29 2026 11:03:32" as in the app descriptor
idf: str
elf_sha: str # hex
elf_sha: str # hex
@property
def built_at(self) -> dt.datetime | None:
try:
mon, day, year, hms = self.built.split()
h, m, s = (int(x) for x in hms.split(":"))
return dt.datetime(int(year), _MONTHS[mon], int(day), h, m, s)
except (ValueError, KeyError):
return None
@dataclass(frozen=True)
@@ -56,36 +77,43 @@ class FirmwareImage:
path: Path
name: str
notes: str
origin: str # "factory" | "developer"
kind: str # "merged" | "app"
sha256: str
flash_size: str
partitions: tuple[Partition, ...]
partition_table: bytes # expected table on the box
app_offset: int # where the app starts inside the file
app_length: int # exact app image length (from its structure)
app: AppInfo
@property
def data(self) -> bytes:
return self.path.read_bytes()
@property
def is_developer(self) -> bool:
return self.origin == "developer"
def partition(self, label: str) -> Partition:
for p in self.partitions:
if p.label == label:
return p
raise ImageError(f"partition {label!r} not in image")
@property
def partition_table(self) -> bytes:
return self.data[PT_OFFSET:PT_OFFSET + PT_SIZE]
def app_bytes(self) -> bytes:
"""The application image stored in the ota_0 region of the merged image."""
# No stripping of trailing 0xFF: the image ends in a SHA-256 digest
# that may legitimately end in 0xFF. The merged file ends with the app.
ota0 = self.partition("ota_0")
return self.data[ota0.offset:ota0.offset + ota0.size]
return self.data[self.app_offset:self.app_offset + self.app_length]
def blank_otadata(self) -> bytes:
"""Erased otadata: the bootloader then boots ota_0."""
return b"\xff" * self.partition("otadata").size
def label(self) -> str:
tag = "factory" if self.origin == "factory" else "developer build"
return f"{self.app.version} built {self.app.built} [{self.app.elf_sha[:9]}] - {tag}"
# ---------------------------------------------------------------- parsing
def parse_partition_table(raw: bytes) -> tuple[Partition, ...]:
parts = []
@@ -103,50 +131,156 @@ def parse_partition_table(raw: bytes) -> tuple[Partition, ...]:
return tuple(parts)
def _app_info(data: bytes, offset: int) -> AppInfo:
if len(data) < offset + 0x20 + 256 or data[offset] != IMAGE_MAGIC:
raise ImageError(f"no application image at 0x{offset:x}")
d = data[offset + 0x20:offset + 0x20 + 256]
if struct.unpack_from("<I", d)[0] != APP_DESC_MAGIC:
raise ImageError("application has no ESP-IDF app descriptor")
s = lambda o, n: d[o:o + n].split(b"\0")[0].decode("ascii", "replace")
return AppInfo(project=s(48, 32), version=s(16, 32), built=f"{s(96, 16)} {s(80, 16)}",
idf=s(112, 32), elf_sha=d[144:176].hex())
def app_image_length(data: bytes, offset: int = 0) -> int:
"""Validate an ESP app image at `offset`; return its exact length.
def inspect_image(path: Path, name: str = "", notes: str = "") -> FirmwareImage:
data = path.read_bytes()
if len(data) < PT_OFFSET + PT_SIZE or data[0] != IMAGE_MAGIC:
raise ImageError("not a merged ESP32 image (no bootloader at offset 0)")
chip_id = struct.unpack_from("<H", data, 12)[0]
Checks the segment checksum and, when the header says so, the appended
SHA-256 - the same checks the bootloader performs before booting it.
"""
if len(data) < offset + 24 or data[offset] != IMAGE_MAGIC:
raise ImageError(f"no firmware image at 0x{offset:x}")
segments = data[offset + 1]
chip_id = struct.unpack_from("<H", data, offset + 12)[0]
if chip_id != ESP32S3_CHIP_ID:
raise ImageError(f"image is for chip id {chip_id}, not ESP32-S3")
flash_size = FLASH_SIZES.get(data[3] >> 4, "?")
parts = parse_partition_table(data[PT_OFFSET:PT_OFFSET + PT_SIZE])
labels = {p.label for p in parts}
for need in ("nvs", "otadata", "ota_0"):
if need not in labels:
raise ImageError(f"partition table has no {need!r} partition")
ota0 = next(p for p in parts if p.label == "ota_0")
app = _app_info(data, ota0.offset)
if app.project != "kota-sensorboard":
raise ImageError(f"image is {app.project!r}, not kota-sensorboard")
return FirmwareImage(path, name or path.name, notes, hashlib.sha256(data).hexdigest(),
flash_size, parts, app)
hash_appended = data[offset + 23] == 1
pos, checksum = offset + 24, 0xEF
for _ in range(segments):
if pos + 8 > len(data):
raise ImageError("image is truncated (segment header missing)")
_, seg_len = struct.unpack_from("<II", data, pos)
pos += 8
if pos + seg_len > len(data):
raise ImageError("image is truncated (segment data missing)")
for b in data[pos:pos + seg_len]:
checksum ^= b
pos += seg_len
pos += 15 - ((pos - offset) % 16) # pad so the checksum ends a 16-byte block
if pos >= len(data) or data[pos] != checksum:
raise ImageError("image checksum is wrong - the file is corrupted")
pos += 1
if hash_appended:
if pos + 32 > len(data):
raise ImageError("image is truncated (SHA-256 missing)")
if hashlib.sha256(data[offset:pos]).digest() != data[pos:pos + 32]:
raise ImageError("image SHA-256 does not match its content - the file is corrupted")
pos += 32
return pos - offset
def official_images(manifest: Path = MANIFEST) -> list[FirmwareImage]:
"""Images from the manifest whose file exists and matches its SHA-256."""
def _app_info(data: bytes, offset: int) -> AppInfo:
d = data[offset + 0x20:offset + 0x20 + 256]
if len(d) < 256 or struct.unpack_from("<I", d)[0] != APP_DESC_MAGIC:
raise ImageError("firmware has no ESP-IDF app descriptor")
s = lambda o, n: d[o:o + n].split(b"\0")[0].decode("ascii", "replace")
info = AppInfo(project=s(48, 32), version=s(16, 32), built=f"{s(96, 16)} {s(80, 16)}",
idf=s(112, 32), elf_sha=d[144:176].hex())
if info.project != "kota-sensorboard":
raise ImageError(f"firmware is {info.project!r}, not kota-sensorboard")
return info
def inspect_image(path: Path, name: str = "", notes: str = "", origin: str = "factory",
reference: FirmwareImage | None = None) -> FirmwareImage:
"""Validate a merged or app-only image. App-only images need a `reference`
(the factory image) that provides the flash layout."""
data = path.read_bytes()
if len(data) >= PT_OFFSET + PT_SIZE and data[0] == IMAGE_MAGIC and data[PT_OFFSET:PT_OFFSET + 2] == b"\xaa\x50":
app_image_length(data, 0) # bootloader must be intact
table = data[PT_OFFSET:PT_OFFSET + PT_SIZE]
parts = parse_partition_table(table)
labels = {p.label for p in parts}
for need in ("nvs", "otadata", "ota_0"):
if need not in labels:
raise ImageError(f"partition table has no {need!r} partition")
ota0 = next(p for p in parts if p.label == "ota_0")
kind, app_off, flash_size = "merged", ota0.offset, FLASH_SIZES.get(data[3] >> 4, "?")
elif data[:1] == bytes([IMAGE_MAGIC]):
if reference is None:
raise ImageError("app-only image needs the factory image as layout reference")
kind, app_off = "app", 0
parts, table, flash_size = reference.partitions, reference.partition_table, reference.flash_size
ota0 = next(p for p in parts if p.label == "ota_0")
else:
raise ImageError("not an ESP32 firmware file")
length = app_image_length(data, app_off)
if length > ota0.size:
raise ImageError(f"firmware ({length} bytes) does not fit the ota_0 partition ({ota0.size} bytes)")
app = _app_info(data, app_off)
return FirmwareImage(path, name or path.name, notes, origin, kind, hashlib.sha256(data).hexdigest(),
flash_size, parts, table, app_off, length, app)
# ------------------------------------------------------------- catalogue
def factory_images(manifest: Path = MANIFEST) -> list[FirmwareImage]:
"""Bundled images whose file exists and matches the SHA-256 in the manifest."""
if not manifest.exists():
return []
entries = tomllib.loads(manifest.read_text(encoding="utf-8")).get("image", [])
out = []
for e in entries:
for e in tomllib.loads(manifest.read_text(encoding="utf-8")).get("image", []):
path = manifest.parent / e["file"]
if not path.exists():
continue
img = inspect_image(path, e.get("name", ""), e.get("notes", ""))
img = inspect_image(path, e.get("name", ""), e.get("notes", ""), "factory")
if img.sha256 != e["sha256"].lower():
raise ImageError(f"{path.name}: SHA-256 does not match the manifest - file changed or corrupt")
out.append(img)
return out
class FirmwareLibrary:
"""Developer builds imported by the technician (persist across tool versions)."""
def __init__(self, root: Path = LIBRARY_DIR):
self.root = root
def _index(self) -> list[dict]:
f = self.root / LIBRARY_INDEX
return json.loads(f.read_text(encoding="utf-8")) if f.exists() else []
def _save(self, entries: list[dict]) -> None:
self.root.mkdir(parents=True, exist_ok=True)
(self.root / LIBRARY_INDEX).write_text(json.dumps(entries, indent=2), encoding="utf-8")
def images(self, reference: FirmwareImage | None) -> tuple[list[FirmwareImage], list[str]]:
"""(valid images, problems) - a changed or broken file is reported, not offered."""
imgs, problems = [], []
for e in self._index():
path = self.root / e["file"]
try:
img = inspect_image(path, e.get("name", ""), e.get("notes", ""), "developer", reference)
if img.sha256 != e["sha256"]:
raise ImageError("file changed since it was imported")
imgs.append(img)
except (OSError, ImageError) as exc:
problems.append(f"{e.get('original', e['file'])}: {exc}")
return imgs, problems
def import_file(self, src: Path, reference: FirmwareImage | None, notes: str = "") -> FirmwareImage:
img = inspect_image(src, origin="developer", reference=reference) # validate before copying
entries = self._index()
existing = next((e for e in entries if e["sha256"] == img.sha256), None)
if existing:
return inspect_image(self.root / existing["file"], existing["name"], existing["notes"],
"developer", reference)
self.root.mkdir(parents=True, exist_ok=True)
fname = f"{img.app.elf_sha[:9]}_{img.sha256[:8]}.bin"
shutil.copyfile(src, self.root / fname)
name = f"Developer build {img.app.version} ({img.app.built})"
entries.append({"file": fname, "sha256": img.sha256, "name": name, "original": src.name,
"imported": dt.datetime.now().isoformat(timespec="seconds"), "notes": notes})
self._save(entries)
return inspect_image(self.root / fname, name, notes, "developer", reference)
def remove(self, sha256: str) -> None:
entries = self._index()
keep = [e for e in entries if e["sha256"] != sha256]
for e in entries:
if e["sha256"] == sha256:
(self.root / e["file"]).unlink(missing_ok=True)
self._save(keep)
# Backwards-compatible name used by earlier callers/tests.
official_images = factory_images
kota_tech/flash/plan.py
+4 -1
View File
@@ -84,8 +84,11 @@ def build_plan(image: FirmwareImage, mode: Mode, port: str, workdir: Path,
hex(otadata.offset), str(ota_file), hex(ota0.offset), str(app_file)],
est_s=20))
else:
if image.kind != "merged":
raise ValueError("Full mode needs a complete image (bootloader + partition table + app); "
"this file contains the app only - use App-only mode.")
plan.steps.append(Step(
"write", "Write the complete factory image (erases pairing and OTA registration)",
"write", "Write the complete image (erases pairing and OTA registration)",
_common(port, "hard_reset") + write_opts + ["0x0", str(image.path)],
est_s=25))
return plan